Applied Materials Today
Volume 26, March 2022, 101293
Flash sintering of complex shapes
Charles Manière a b 1 2, Geuntak Lee a 1, Eugene A. Olevsky a 1
a Powder Technology Laboratory, San Diego State University, San Diego, United States of America
b Normandie Univ, ENSICAEN, UNICAEN, CNRS, CRISMAT, Caen, France
Received 1 September 2021, Revised 16 November 2021, Accepted 24 November 2021, Available online 7 December 2021, Version of Record 7 December 2021.
Highlights
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Interface method for spark plasma complex shaping.
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Flash sintering of complex shapes.
Abstract
Flash
(ultra-rapid) sintering of powder materials is a Multiphysics
phenomenon which has a potential for the quasi-instantaneous fabrication
of various components. However, the intrinsic instability of flash
sintering makes it difficult to apply to complex shapes and large
specimens. Here, we circumvent this problem by the use of an
interface-controlled approach to impose stable and very fast heating to
large powder samples which become fully dense in a matter of seconds.
The Multiphysics simulation demonstrated that an
electric-thermal-mechanical confinement of the specimen allows a very
efficient (and selective) heating and sintering of the powder specimen
with a homogeneous microstructure and a substantial reduction of the
grain growth. Our results indicate that the ultra-rapid sintering of
large and complex shape samples is possible.
https://www.sciencedirect.com/science/article/pii/S2352940721003565